Detail CT Mentor MP DC DRIVES ( NEW! )
Models available for two or four quadrant ( regenerative) operation
25A to 7400A, 24V - 480V / 500V - 575V / 500V - 690V
Optional high-brightness LED or multi-language LCD keypad, simple configuration using plain text
Modular parallel connection for higher power motor operation
12/ 24 pulse operation to minimize harmonics
IP20 ( NEMA 1) protection for size 1, IP10 ( open chassis) for size 2A and 2B, and IP00 ( open chassis) for size 2C and 2D for easy, low cost installation
Integrated drive and motor protection for:
Over current
Over temperature
Phase loss
SCR/ Thyristor junction temperature
Feedback loss
Field loss
Armature open circuit
Internal field controller with intelligent field weakening means that for 90% of applications no additional external controller is required
Frame size 1 to 8A
Frame size 2 to 20A
Flux control for enhanced open loop performance
Optional FXMP25 external field controller for current fields up to 25A
Digital link for field control from Mentor MP or Mentor II
Standalone digital control mode for simple application
Flux control for enhanced open loop performance
Intelligent field weakening
Field forcing – for high dynamic machine reversal
Field reversal – low dynamic machine reversing using two quadrant main stack
Mentor MP has a field control mode for fields requiring greater than 25A
Serial port for Modbus RTU and PC communications
3 Universal option module slots, allowing Mentor
MP to benefit from the solutions developed for Control Techniques market leading AC drive technology.
Each option slot allows:
High performance PLC and motion control
Ethernet and Fieldbus communications
Connectivity to additional feedback devices
Additional I/ O
Galvanically isolated control
Smartcard for drive parameter back-up and copying, allowing rapid installation and maintenance
Integrated PLC as standard
Standard software features for easy integration
PID controller
Motorized potentiometer
Digital lock ( Slave operation from master encoder)
Open loop control using estimated speed advanced processing based on armature voltage and field flux feedback
Closed loop control using
Tacho-generator feedback for connection to traditional DC motor
Incremental encoder feedback for higher accuracy and position control
Optional SinCos, SSI, Hiperface and EnDAT connectivity for high performance applications
High performance control strategy
32 bit microprocessor
35¼ s current sampling time
Speed controller and ramps update 250¼ s
Autotune features for armature, field current loops and speed loop
Current ratings
The power ratings for the 480V, 575V and 690V configurations are shown below.
The continuous current ratings given are for a maximum ambient temperature of 40° C ( 104° F) and an altitude of 1000m ( 3, 300ft) . For operation at higher temperatures and altitudes de-rating is required. Overload of 150% for 30s is available with ambient temperature of 40° C ( 104° F) up to a maximum of 10 repetitions per hour.
230V ratings
MODEL
AC INPUT CURRENT
DC OUTPUT CURRENT
TYPICAL MOTOR POWER
CONTINUOUS
CONTINUOUS
150% OVERLOAD
@
240Vdc
A
A
A
hp
MP25A4( R)
22
25
37.5
5
MP45A4( R)
40
45
67.5
10
MP75A4( R)
67
75
112.5
20
MP105A4( R)
94
105
157.5
30
MP155A4( R)
139
155
232.5
40
MP210A4( R)
188
210
315
60
MP350A4( R)
313
350
525
100
MP420A4( R)
376
420
630
125
MP550A4( R)
492
550
82 5
150
MP700A4( R)
626
700
1050
200
MP825A4( R)
738
825
1237.5
225
MP900A4( R)
805
900
1350
250
MP1200A4( R)
1073
1200
1800
350
MP1850A 4( R)
1655
1850
2775
550
480V ratings
MODEL
AC INPUT CURRENT
DC OUTPUT CURRENT
TYPICAL MOTOR POWER
CONTINUOUS
CONTINUOUS
150% OVERLOAD
@ 400 Vdc
@ 500 Vdc
A
A
A
kW
hp
MP25A4( R)
22
25
37.5
9
15
MP45A4( R)
40
45
67. 5
15
27
MP75A4( R)
67
75
112.5
27
45
MP105A4( R)
94
105
157.5
37. 5
60
MP155A4( R)
139
155
232.5
56
90
MP210A4( R)
188
210
315
75
1 25
MP350A4( R)
313
350
525
125
200
MP420A4( R)
376
420
630
150
250
MP550A4( R)
492
550
825
200
300
MP700A4( R)
626
700
1050
250
400
MP825A4( R)
738
825
1237.5
300
500
MP900A4( R)
805
900
1350
340
55 0
MP1200A4( R)
1073
1200
1800
450
750
MP1850A4( R)
1655
1850
2775
7 00
1150
575V ratings
MODEL
AC INPUT
CURRENT
DC OUTPUT CURRENT
TYPICAL MOTOR POWER
CONTINUOUS
CONTINUOUS
150% OVERLOAD
@ 630 Vdc
@ 600
Vdc
A
A
A
kW
hp
MP25A5( R)
22
25
37.5
14
15
MP45A5( R)
40
45
67.5
25
30
MP75A5( R)
67
75
112.5
42
50
MP105A5( R)
94
105
157.5
58
75
MP155A5( R)
139
155
232.5
88
100
MP210A5( R)
188
210
315
1 20
150
MP350A5( R)
313
350
525
195
250
MP470A5( R)
420
470*
Specifi cations0 Mentor MP - High performance DC drive solution platform
25A to 7400A Two or four quadrant operation ( regenerative)
24V - 480V / 500V - 575V / 500V - 690V
Mentor MP brings DC drive technology up to date, enabling existing and new DC motors to provide economic and productive service. DC drive technology remains cost effective, efficient and is relatively simple to implement. For new applications DC provides many advantages, especially for regenerative and high power applications.
Advantages0 Flexible system integration
Mentor MP is a modern DC drive that is based on Control Techniques current AC drive technology, this means that Mentor MP inherits the system integration flexibility, such as:
• Three option module slots for automation control, I/ O, feedback devices and communications
• Smart card for PLC program and parameter storage
• Software tools for easy configuration and monitoring
Technology for reliability and performance
Mentor MP takes a step forward in performance, robustness and reliability:
• High performance motor control:
• 32 bit microprocessor
• 35¼ s current sampling time
• Speed controller and ramps update 250¼ s
• Auto tune features for armature, field current loops and speed loop
• Galvanic isolation between power and control protects the control circuits and other equipment connected to the drive from the high voltages on the power circuit. This feature is unique on DC drives and is protected by a patent pending
• Protection system against poor industrial power supplies and lightning strikes
• Integrated drive and motor protection for:
• Over current
• Over temperature
• Phase loss
• SCR/ Thyristor junction temperature
• Feedback loss
• Field loss
• Armature open circuit
Flexible field control
Internal field controller with intelligent field weakening means that 90% of applications require no additional external controller:
• Integrated field control on frame size 1 to 8A
• Integrated field control on frame size 2 to 20A
• Flux control for enhanced open loop performance
• External FXMP25 field control to 25A
Easy upgrade
Mentor MP has been designed to be an easy upgrade for Mentor II. It has the same physical dimensions and power connection layout. Software tools have been developed to easily migrate to the new platform.
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